Home>Technology
Ceramic

Ceramic


Type
 		principal component
 
1- high purity ceramic
 		 
AL2O3
 
2- composite ceramics
AL2O3 + TiC
AL2O3 + ZrO2
 
 
3- silicon nitride ceramics
Si3O4
Si3N4
SIALON

 

Ceramic tool should pay attention to the use of:

1 stability is better

Including the workpiece clamping, the rigidity of the machine, the use of ceramic blade special tool, and the cutter head to minimize the distance to the minimum.

2 select the maximum cut in angle

Under the potential range, the cutting stress can be dispersed on the longer cutting edge, thus reducing the unit

Length of cutting stress.

3 use correct cutting data

4 choose the right edge shape

The hard brittleness of ceramic tools makes the shape of the blade, which is strictly restricted.

Ceramic tool cutting data - steel and cast iron cutting


Classification

Feed Rate

(mm/rev)

Cutting Depth

(m/m)

Hardness

(HRC)

Cutting Speed(m/min)

Carbon Steel ,

Gray Cast iron

Alloy Steel,Stainless steel

Ductile cast iron 

Rough Cutting0.5 the following6.0 the following
10~22
22~36
36~48
48~55
55~62
330~600
260~500
200~360
100~160
80~120
260~500
200~340
160~300
80~150
70~100
Fine Cutting0.25 the following1.5 the following
10~22
22~36
36~48
48~55
55~62
500~1000
340~670
260~300
130~260
100~160
340~670
260~400
160~340
100~200
80~130


 

Ceramic tool cutting data - heat resistant alloy cutting


Classification

Feed Rate

(mm/rev)

Cutting Depth (m/m)

Hardness

(HRC)

Cutting Speed(m/min)

Rough Cutting

0.5  the following6.0  the following
35~40
40~the above
230~460
170~330

Fine Cutting

0.25  the following

1.5  the following
35~40
40~the above
250~500
200~360